Intelligent Manufacturing Analytics Platform

Legacy quality control relies on manual visual inspection, resulting in a 6–8% defect escape rate into downstream operations. These high defect rates drive approximately $2.4 million annually in costs related to recalls, rework, and warranty claims across product lines. Additionally, there is no real-time visibility into overall equipment effectiveness (OEE), as data is only available through batch reports generated 12–18 hours after production. The organization also struggles with disconnected data silos, with MES, SCADA, ERP, and quality systems operating independently across four plants. Compounding these challenges, unplanned downtime averages 14% of total capacity due to a largely reactive maintenance approach.